Manufacturing Process
Utilizing advanced machinery and cutting-edge technology, we employ a comprehensive production process to deliver products that guarantee your customers’ peace of mind.
Shaping Quality Excellence of Rattans
The process of making plastic rattan involves several steps that we carefully executed in order to produce a high-quality finished product.
Material Preparation
Extrusion
Molding
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Water Cooling
Embossing
Rolling
Packaging
Elevating Plastic Wood Quality to Excellence
We strictly followed a number of processes in the production of plastic wood boards to achieve a finished product of the highest quality.
Material Preparation
Typically, it envolves merging key raw materials like HDPE, PS, and antioxidants, carefully mixing them in precise proportions based on our proprietary formula for the production process.
Extrusion Process
Following the mixing process, the mixture is fed into an extruder. The extruder heats the mixture to a high temperature, and the molten mixture is subsequently pushed through a die, shaping it into the desired board form. The extruded board undergoes cooling in a water bath to solidify.
Molding Process
The molded boards are pressed and shaped through a hydraulic press, ensuring that the boards have a consistent shape as you require.
Water Cooling
Water circulates within the mold and rapidly cools the plastic, facilitating its solidification into the desired shape and preventing any deformities.
Surface Treatment
The boards undergo treatment to enhance both their appearance and durability. Our selection of surface treatments, such as embossing, polishing, and sanding, ensures a smooth and appealing surface while bolstering the board’s resistance to scratches and stains.
Shaping Process
The boards are manufactured into different shapes and curves by various molds, with our automated CNC machines.
Other Processes
The boards undergo high-pressure flattening with our automated machines. In the cutting phase, a range of cutting tools, including CNC machines, drills, and saws, is employed to achieve the desired size for the boards.
Installation
From careful planning to meticulous execution, each step ensures your furniture is not just placed but perfectly integrated into your environment, creating a harmonious and functional setting.
Packaging
The final phase of the plastic wood board manufacturing process is packaging. The boards are carefully stacked, wrapped in cartons, and covered with protective PE foam to ensure they reach their destination in perfect condition.